Automatic Medical gloves production line adopt the most advanced gloves production technology and production process layout, product qualification rate is more than 97%,
protein content is lower than 120 micrograms per gram, quality achived FDA, CE
Automatic Medical gloves production line is applied new technolgy no- waste air, saving water and enegy.
The chain drive system of Automatic Medical gloves production line is designed specially advanced transmission main chain structure, chain little resistance during operation, Production of high speed, stable operation.
Processing latex gloves in gloves production line
- Preparing the latex: While latex gloves come from natural rubber latex, they are not 100 percent pure. This is because manufacturers combine the latex concentrate with a number of compounding chemicals during the initial step of the production process. This step enhances the latex’s properties, such as the elasticity, as well as stabilizes the material and its shelf life.
- Cleaning the moulds: To mold the latex into the shape of a glove, manufacturers use hand-shaped ceramic formers. The first task is to wash these formers by dipping them in water and then bleach. This ensures no residues are left from the previous batch. Afterward, formers dip into a chemical solution of calcium carbonate and calcium nitrate to help the latex stick.
- Dipping in latex: Once the formers are ready, manufacturers dip them into a tank full of latex, with the length of time the former is immersed in the tank varying based on the desired glove thickness.
- Vulcanizing the rubber: To ensure the rubber does not crack while drying, the formers enter an oven to dry and solidify. The development of the vulcanization process was integral to the creation of the latex rubber.
- Leaching the gloves: This process involves dipping the gloves in water tanks and removing excess latex proteins to lower the risk of wearers having an allergic reaction and enhance the feel.
- Beading the cuffs: Once the gloves are done with leaching, the manufacturers roll the cuffs to make the gloves easier to remove. The gloves may undergo leaching again after beading.
- Applying powder: If the gloves are powdered, they enter a wet food-grade cornstarch powder slurry. Afterward, manufacturers dry the gloves again.
- Chlorinating or polymer coating the gloves: If the gloves are powder free, they undergo alternative processes to facilitate easier donning. The first is chlorination, which makes the latex less tacky. The second involves coating the gloves with a polymer, which makes the surface smoother.
- Stripping the gloves: Once the gloves are finished, workers remove them from the formers by hand.
The MEKONG medical glove production line is designed and manufactured by MEKONG’s team of engineers and experts, with 20 years of experience working in the fields of design, manufacture and technology and production, line and The technology is applied with the world’s latest technologies, the production line has a high degree of automation and saves raw materials and is environmentally friendly.
Whole Frame material and technical requirements of MEKONG medical glove production line: Structural requirements of MEKONG medical glove production line is solid combination of high-carbon steel : 12 # square steel, 12# U-Steel,The main frame of the beam structure use of high carbon steel type 10*6 square pipe and 12 # channel.The main track also uses high-strength, wear-resistant high-carbon steel materials: 5 # U-shaped steel, 12 # C steel and other supporting the production line as the main transmission track use.The overall frame after the completion of the protective process, first coated with a layer of anti-rust paint to prevent rust corrosion of steel, and then coated with a layer of smooth finish, one is to strengthen the protective effect of the second is to make the machine look beautiful, depending on the process used Temperature resistant at 150-200 degrees Celsius temperature paint (according to customer requirements use top coat).
MEKONG TECH GROUP Can design according to the needs of customers of different length, height, cost models, base on dimension of bulding factory
Automatic glove stripping machine is automatic picking gloves from former, it is automatic and minimize gloves waste in operation, less 3%, combine with single former gloves production line or double former gloves production line.
Automatic gloves stripping machine is automatic nitrile glove stripping machine which is synchronous operation with production lines. The machine is without motorsso that operation is smooth with low noise. Curling, robot fitting Shoumo, inflatable cuffing, robot flaring outward movement of the robot, and blowing gloves into the box once completed.
Machine structure
- Curling Device
- Synchronous PTO Device
- Lead Rail Contorl Device
- Stripping Device
- Belowing Edge Device
- Dropping Off Device
Vietnam gloves production line is developed by MEKONG TECH GROUP with number former 3000- 22,000 former with capacity 5000 pcs/hour to 30,000 pcs/hour (we can design gloves production line depend on requirement of customer ) with Single former conveyor Chain or Double former conveyor chain, with latex gloves production line or nitrile gloves production line.
Vietnam gloves production line is a research product of MEKONG TECH in collaboration with Vietnam’s leading experts in design and manufacture and engineers with 20 years of experience who have been working in factories. leading manufacturer of rubber gloves in Vietnam such as Casumina, Khai Hoan, and Gang Viet, With experience in installing
many lines for factories in Vietnam and having access to many technologies from Hungary, Malaysia, Taiwan … . We have designed and manufactured the Latex and Nitrile medical glove production line with many advantageOur line produce whole kind of medical gloves, surgical gloves, Nitrile gloves from latex and nitrile rubber sources and designed newest technology, can produce both gloves latex gloves and nitrile gloves
Automatic gloves production line is full automatic from washing mould, drying the mold, dipping coagulant tank, dipping vulcanization to Chlorization to final oven and to stripping gloves.
Whole frame of line made by steel U 120, 100, V 60, 50, processing by CNC and welding by robot and a team of skilled workers, sustainable structure, anti-shake.
Whole tanks in line as washing tanks, dipping tanks, chlorinated tanks made by stainless with two 2 layers, equipped circulating dust filter system, reusing wastewater. Waste water is discharged to the environment to a minimum, and the wastewater discharged meets Class A standards, and is easily connected to the wastewater systems of industrial zones.
Equipped with a specially designed gear and chain system using high-strength chains, special materials for special steel chains and high-frequency tempering and tempering, ensuring high durability.
Whole Single former conveyor Chain or Double former conveyor chain specially designed by a company specializing in the manufacture of chain conveyors, Chain for gloves production line, with good quality and high durability.
Glove former holder is stainess steel or plastic
The bracket is made of galvanized steel or stainless steel, ensuring durability and no dust during operation.
The drying system is designed according to the principle of continuous circulation, the hot air is reused, saving the drying fuel to a minimum, depend on requirement of customer we can designed heating soure by LPG, saturated heat from a boiler or heat from an oil furnace.
Gloves Stripping system is is the combination of two principles is pneumatic and clamp mechanism and roller that efficiently and save labor.
With Nitrile gloves production line is equiped Automatic gloves stripping machine and gloves counting machine with high automatic working as robot with high correction, help minimized labour and minized wast in production.
The line design is done by a team of experienced mechanical – electrical engineers, chemical engineers. Applying advanced design method using 3D software.
MEKONG TECH GROUP
- Add: Số 81 (M5-23), Đường 37, Khu Đông Nam – KDC Vạn phúc, Quốc lộ 13, Hiệp Bình Phước, Quận Thủ Đức, TP.HCM
- Phone: +84-28-22404445;+84-28-37262687
- Fax:+84-28-37262687
- Email: sales.mktech@gmail.com
- Whatapp: +84907668850, skype: dvtuyen